Pavement Construction Specifications and Quality Assurance (CCC-03) Course Outline

Day 1 (Erik, 2.5 hours)

Introduction and Overview

  • Sessions and Topics
  • What is Quality Management?
  • What isn’t Quality Management?
  • Goals
  • Summary

Specifications: Types, Formats, and Relationship to the other Contract Documents

  • Definition/Intent
  • Types: Method, Performance, Quality Assurance
  • Formats/Usage: CSI, AASHTO
  • Standard Specifications
  • Supplemental Specifications
  • Special Provisions
  • Intent of the Contract Documents
  • Precedence of the Contract Documents

Quality Assurance Management

  • Project Packaging
  • Prime Contractor Self-Performance
  • Incentive/Disincentive Provisions
  • Warranty Provisions
  • Plans, Specifications, and Estimates
  • Project Delivery Methods
  • Prequalification
  • Quality Assurance Program
  • Material Testing and Acceptance
  • Construction Management
  • Itemization, Measurement, and Payment: Session 5B
  • Synopsis

Day 2 (Clay/Nathan, 2.5 hours)

Concrete Pavement Construction

  • Types of Pavements and Where to Consider Them
  • Concrete Properties
  • Specification References
  • Jointing Plans
  • Integrating PS&E
  • Pre-Paving Meeting and Just-in-Time-Training (JITT)
  • Placement, Consolidating, Finishing, Curing
  • Weather Considerations
  • Quality Assurance/Quality Control

Day 3 (Erik, 2.5 hours)

Subgrade Analysis and Preparation

  • Specification References
  • Subgrade Analysis
    • Investigation/Characterization
  • Subgrade Preparation
    • Clearing and Grubbing
    • Removal of Existing Improvements
  • Stabilization: Mechanical, Cementitious, Asphalt
  • Embankment/Fill
  • Quality Assurance

Subbase and Base Materials

  • Caltrans Highway Design Manual, Chapter 660
    • Subbase
  • Untreated Base
    • Recycled, Plant-Produced
    • Reclaimed In-Place
  • Cement-Treated Base
  • Concrete Base
  • Stabilized Bases
  • Full-Depth Recycling (FDR)
    • FDR-C (Caltrans)/CSPB (SSPWC)/FDR-FA (Caltrans)/CCPR
    • Quality Assurance

Day 4 (Erik, 2.5 hours)

AC/HMA Construction

  • Specification References

  • Surface Preparation

    • Crack Treatment

    • Patching/Digouts

    • Cold Milling/Micro-Milling

    • Interlayers

  • Equipment

    • Delivery Vehicles

    • Windrow Pickup Elevator

    • Material Transfer Vehicle

    • Paving Machine

    • Rollers

  • Pre-Paving Meeting and Preparation

  • HMA/AC Production

  • Prime Coat

  • Tack Coat

  • Placement

    • Delivery/Paver Operations

    • Mixture Observation/Characteristics

    • Mixture Temperature

    • Transverse/Longitudinal Joints

    • Edge of Gutters

  • Compaction

    • Rolling

    • RHMA/ARHM/Other Modified Binders

    • Temperature

    • Compaction/Density/Air Voids

    • Nuclear Gauge

  • Other Related

  • Smoothness

  • Incentive/Disincentive provisions

  • Measurement and Payment

Day 5 (Erik, 2.5 hours)

Fundamentals of Specification Writing

  • General Guidance

  • What to Avoid

  • Characteristics

  • Composition Format, Content, and Structure

  • Issues, challenges, and recommendations

  • Special Provisions

  • Quality Assurance

  • Contract Documents

Fundamentals of Quantity and Cost Estimates

  • Itemization

  • Bid Item Descriptions

  • Standard Bid Items

  • Non-Standard Bid Items

  • Quantity Traceability/Transparency

  • Measurement and Payment

  • Bid Tabulation/Analysis